Substrate treatment apparatus and substrate treatment method

ABSTRACT

In a substrate treatment method for supplying a coating solution to a substrate with projections and depressions on a front surface thereof to form a coating film on the front surface of the substrate, the coating solution is supplied to the rotating substrate to form a coating film on the front surface of the substrate, and the substrate having the coating film formed thereon is heated to adjust an etching condition of the coating film. Next, the etching solution is supplied to the rotating substrate to etch the coating film, and thereafter the coating solution is supplied to the substrate to form a flat coating film on the front surface of the substrate. Thereafter, the substrate is heated to cure the coating film. This flattens the coating film with uniformity and high accuracy without undergoing a high-load process such as chemical mechanical polishing.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a divisional of U.S. Ser. No. 11/562,909, filed Nov.22, 2006, the entire contents of which is incorporated herein byreference. U.S. Ser. No. 11/562,909 claims the benefit of priority under35 U.S.C. §119(e) of U.S. Provisional Application No. 60/830,120, filedJul. 12, 2006, and claims the benefit of priority under 35 U.S.C. §119from Japanese Patent Application Nos. 2005-338114, filed on Nov. 24,2005 and 2006-183981, filed on Jul. 4, 2006.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a substrate treatment method and asubstrate treatment apparatus and, more specifically, to a substratetreatment method of applying a coating solution to a substrate, forexample, a semiconductor wafer, an LCD substrate and the like to form acoating film on the front surface of the substrate and an apparatustherefor.

2. Description of the Related Art

Conventionally, a technology of forming multilayer wiring on thesubstrate is employed with an increase in integration of semiconductordevices, in which a silicon oxide film-based glass that is referred toas SOG (Spin On Glass) is used as a film for insulating wirings in themultilayer wiring, that is, circuit patterns from each other.

The method of forming the SOG film is generally a method of applying aglass component molten in an organic solvent onto the substrate by aspin-coat method, and drying and burning it by thermal treatment such asbaking or curing to bond the glass component thereto, thus forming afilm.

However, a circuit pattern with projections and depressions is formed onthe front surface of the substrate, and therefore when a typical spincoating method and thermal drying are performed, unevenness in shape ofthe film surface following the shape of level differences of theprojections and depressions occurs, causing problems in subsequentprocess steps. The problems are, for example, that for lithography, ifperformed, various poor conditions are caused, such as degradation inline width (CD) due to an increased focal depth, an increase in leveldifference with stacking of films and so on.

Hence, there is a need to flatten the coating film. As the method offlattening the coating film, a chemical mechanical polishing (CMP)technology is known in which after the coating film is cured by thermaltreatment, a polishing solution containing mechanical polishingparticles and chemical polishing particles is then dropped onto thesurface of a polishing cloth being a polishing member, and the surfaceof the polishing cloth is pressed against the coating film on thesubstrate to remove a part of the coating film.

Besides, as another flattening method without undergoing the high-loadprocess such as CMP, a coating method and apparatus are known in which acoating solution is supplied to the substrate surface having an unevensurface so that a coating film is spread out to be thin over the surfaceof the substrate by a scanner plate, and an air pressure from a nozzlein a slit form is used to evenly press it (see Claims and FIG. 1, FIG.2, and FIG. 4 in Japanese Patent Application Laid-open No. Hei 7-47324).As still another means, a coating method and apparatus are known inwhich a coating solution is supplied to the surface of the substrate, agas containing a solvent vapor is then supplied to thereby make thecoating film thin and even (see paragraph number 0142 and FIG. 8 andFIG. 13 in Japanese Patent Application Laid-open No. Hei 11-329938).

SUMMARY OF THE INVENTION

However, the technology described in Japanese Patent ApplicationLaid-open No. Hei 7-47324 has a problem. The problem is that since airis blown to the coating solution, the coating solution evaporates toharden, resulting in a decrease in flowability to fail to sufficientlyuniformize the coating film.

In the technology described in Japanese Patent Application Laid-open No.Hei 11-329938, evaporation of the coating solution can be suppressedmore as compared to the former technology since the solvent vapor issent to the coating solution, but the coating solution evaporates toharden as in the former technology due to influence of the surroundingenvironment in the treatment section, resulting in a decrease inflowability. Accordingly, this technology also has a problem of thecoating film being not sufficiently uniformized.

The present invention has been developed in consideration of the abovecircumstances, and its object is to flatten the coating film withuniformity and high accuracy without undergoing a high-load process suchas CMP.

In order to attain the above object, the present invention includes: afirst coating step of supplying a coating solution to the substrate withprojections and depressions on the front surface thereof to form acoating film on the front surface of the substrate; a first drying stepof heating the substrate having the coating film formed thereon toadjust an etching condition of the coating film; an etching step ofsupplying an etching solution for etching the coating film formed on thesubstrate to etch the coating film; a second coating step of supplyingthe coating solution to the substrate to form a flat coating film on thefront surface of the substrate; and after the second coating step, asecond drying step of heating the substrate to cure the coating film.

According to the present invention, it is possible that after thecoating film is formed on the front surface of the substrate withprojections and depressions on the front surface, the substrate isheated to adjust the etching conditions of the coating film, such as theetching amount, the etching time, and so on, the etching solution isused to etch the coating film in the etching step so as to remove theexcessive film, thereafter the coating solution is supplied again ontothe etched coating film to form a flat coating film, and the substrateis heated to cure (bake) the coating film.

After the second drying step, the second coating step and second dryingstep are repeatedly performed, thereby making it possible to stack thecured coating films one on the other and to further decrease the leveldifference on the front surface of the coating film. In such aviewpoint, the first coating step, first drying step, etching step,second coating step, and second drying step may be repeatedly performed.

After each of the first drying step and second drying step, a coolingstep of cooling the substrate may be provided. This can rapidly lowerthe temperature of the substrate which has been at a high temperature inthe first drying step and second drying step to an optimum temperaturefor the etching step being a subsequent step.

In the substrate treatment method, when the first coating step, firstdrying step, etching step, second coating step, and second drying stepare repeatedly performed, a plurality of the substrates for whichtreatments for the first time have been finished may be temporarilyhoused in a buffer unit in sequence, and after the first coating stepfor the last substrate in a lot is finished, treatments for the secondtime for the substrates sequentially carried out of the buffer unit maybe started.

In the first and second coating steps, the coating solution may besupplied to the front surface of the substrate with the substrate beinghorizontally rotated, and in the etching step, the etching solution maybe supplied to the front surface of the substrate with the substratebeing horizontally rotated. This makes it possible to uniformly form thecoating film on the entire front surface of the substrate in the firstcoating step, to etch the coating film uniformly in the horizontaldirection and in the depth direction in the etching step, and touniformly form the coating film on the front surface of the etchedcoating film in the second coating step.

In the first drying step and second drying step, the substrate may behorizontally rotated, and a drying gas may be supplied to the substrate.This allows a centrifugal force caused by the rotation of the substrateto remove the etching solution served for the treatment and the supplyof the drying gas to dry the substrate.

In the present invention, the temperature of the etching solution ispreferably adjusted, for example, to 20° C. to 50° C. Further, as theetching solution, one of a solvent for the coating solution, ahydrofluoric acid solution, an acid solution and an alkaline solutioncan be used.

According to another aspect, a substrate treatment apparatus of thepresent invention includes: a holding means for holding the substrate tobe horizontally rotatable; a coating solution supply nozzle forsupplying the coating solution to the substrate held by the holdingmeans; an etching solution supply nozzle for supplying an etchingsolution for etching the coating film formed on the substrate held bythe holding means; a heating means for heating the substrate; atemperature adjusting means for adjusting the temperature of the heatingmeans; and a control means for conducting rotation control of theholding means, supply control of the coating solution supply nozzle andetching solution supply nozzle, and temperature control of thetemperature adjusting means. The control means executes a step ofsupplying the coating solution to the substrate rotated by the holdingmeans to form a coating film on the front surface of the substrate,thereafter a step of heating the substrate having the coating filmformed thereon to adjust an etching condition of the coating film, astep of supplying the etching solution to the substrate to etch thecoating film, thereafter a step of supplying the coating solution to thesubstrate to form a flat coating film on the front surface of thesubstrate, and then a step of heating the substrate to cure the coatingfilm. In this case, the heating means may be embedded in the holdingmeans. The substrate treatment apparatus may further include a coolingmeans for cooling the substrate.

According to still another aspect, the substrate treatment apparatus ofthe present invention is a substrate treatment apparatus for supplying acoating solution to a substrate with projections and depressions on afront surface thereof to form a coating film on the front surface of thesubstrate, including: a coating unit for forming the coating film on thefront surface of the substrate; an etching unit for etching the coatingfilm formed on the substrate; a heating unit having a heating means forheating the substrate; a temperature adjusting means for adjusting thetemperature of the heating means; a cooling unit having a cooling meansfor cooling the substrate; a carrier unit for carrying-in/out thesubstrate between the coating unit, etching unit, heating unit, andcooling unit; and a control means for controlling the units and thetemperature adjusting means. The coating unit includes a holding meansfor holding the substrate to be horizontally rotatable and a coatingsolution supply nozzle for supplying the coating solution to thesubstrate held by the holding means, and the etching unit includes aholding means for holding the substrate to be horizontally rotatable andan etching solution supply nozzle for supplying an etching solution foretching the coating film formed on the substrate. The control meansexecutes a step of supplying the coating solution to the substraterotated by the holding means of the coating unit to form a coating filmon the front surface of the substrate, a step of heating the substratehaving the coating film formed thereon to adjust an etching condition ofthe coating film, a step of supplying the etching solution to thesubstrate to etch the coating film, a step of supplying the coatingsolution to the substrate to form a flat coating film on the frontsurface of the substrate, and then a step of heating the substrate tocure the coating film.

In this case, the etching unit may further have a cleaning solutionsupply nozzle for supplying a cleaning solution for suppressing etchingto the substrate. Further, the coating unit has an etching solutionsupply nozzle for supplying an etching solution for etching the coatingfilm formed on the substrate.

The substrate treatment apparatus may further include a buffer unitto/from which the carrier unit is capable of delivering and receivingthe substrate, and which is capable of housing a plurality of thesubstrates. Further, in the substrate treatment apparatus, the etchingunit may have a drying gas supply nozzle for supplying a drying gas tothe substrate.

Further, in the substrate treatment apparatus, the etching unit may becomposed of a plurality of units capable of supplying different kinds ofetching solutions different from each other so that the etching unitselected according to a condition of the film thickness or the like ofthe coating film is usable. This makes it possible to etch the coatingfilm using a most suitable etching solution for the condition of thefilm thickness or the like of the coating film.

Further, in the substrate treatment apparatus, the etching unit may havea temperature adjusting means for adjusting the temperature of theetching solution to a predetermined temperature, the temperatureadjusting means being provided along a supply pipe connecting an etchingsolution supply source and the etching solution supply nozzle.

Further, the etching unit may include a concentration adjusting meansfor adjusting the concentration of the etching solution to apredetermined concentration. As the etching solution, for example, oneof a solvent for the coating solution, a hydrofluoric acid solution, anacid solution and an alkaline solution can be used.

As described above, according to the present invention, the coating filmcan be formed with its initial level difference due to projections andrepressions being made small within an allowable range, so that thecoating film can be flattened with uniformity and high accuracy.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic side view showing a first embodiment of asubstrate treatment apparatus according to the present invention;

FIG. 2A to FIG. 2C are enlarged cross-sectional views of a main parteach showing a film formation state of a coating film in the firstembodiment of a substrate treatment method according to the presentinvention;

FIG. 3A to FIG. 3F are schematic perspective views each showing eachstep in the present invention;

FIG. 4 is a flowchart showing a procedure of film formation of a coatingfilm in the first embodiment of the substrate treatment method accordingto the present invention;

FIG. 5 is a graph showing the relation between the etching amount of asolvent and the heating time in the present invention;

FIG. 6 is a flowchart showing a procedure of film formation of thecoating film in a second embodiment of the substrate treatment methodaccording to the present invention;

FIG. 7A to FIG. 7D are enlarged cross-sectional views of a main parteach showing a film formation state of the coating film in the secondembodiment of the substrate treatment method according to the presentinvention;

FIG. 8 is a flowchart showing a procedure of film formation of thecoating film in a third embodiment of the substrate treatment methodaccording to the present invention;

FIG. 9A to FIG. 9F are enlarged cross-sectional views of a main parteach showing a film formation state of the coating film in the thirdembodiment of the substrate treatment method according to the presentinvention;

FIG. 10 is a schematic cross-sectional view showing a second embodimentof the substrate treatment apparatus according to the present invention;

FIG. 11A to FIG. 11E are schematic perspective views each showing eachstep when the substrate treatment apparatus shown in FIG. 10 is used;

FIG. 12A is a schematic plan view showing an example of a substrateprocessing system including the substrate treatment apparatus accordingto the present invention, FIG. 12B is a schematic side view showing afirst unit group in the substrate processing system, and FIG. 12C is aschematic side view showing a second unit group;

FIG. 13 is a schematic cross-sectional view showing an example of anetching unit in the present invention;

FIG. 14 is a flowchart showing a procedure of film formation of thecoating film in a fourth embodiment of the substrate treatment methodaccording to the present invention; and

FIG. 15 is a flowchart showing a procedure of film formation of thecoating film in a fifth embodiment of the substrate treatment methodaccording to the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

Hereinafter, preferred embodiments of the present invention will bedescribed in detail with reference to the accompanying drawings. A casewill be described now in which the substrate treatment method accordingto the present invention is applied to the SOG film forming method for asemiconductor wafer.

FIG. 1 is a schematic cross-sectional view showing a first embodiment ofa substrate treatment apparatus according to the present invention. Thesubstrate treatment apparatus includes a spin chuck 10 that is arotating and holding means for holding and horizontally rotating asemiconductor wafer W (hereinafter, referred to as a wafer W) that is asubstrate having an uneven surface, a heating means 20 for heating thewafer W to a predetermined temperature, a cooling means 22 for coolingthe wafer W heated by the heating means 20, a coating solution supplynozzle 30 for dropping (supplying) an SOG solution, such as polysilazanethat is a coating solution onto the front surface of the wafer W, and asolvent supply nozzle 40 for dropping (supplying) a solvent for thecoating solution (SOG) as an etching solution, such as dibutyl etheronto the front surface of the wafer W.

The spin chuck 10 is housed in a cup 50 composed of an outer cup 51capable of rising and lowering and an inner cup 52, and coupled to amotor 12 via a rotation axis 11 passing through a bottom portion 53 ofthe inner cup 52 in a manner to be able to rise and lower. The motor 12rotates at a predetermined number of rotations based on a control signalfrom a controller 60 constituted by a control means, for example, acentral processing unit (CPU). The spin chuck 10 is also configured tobe able to rise and lower by means of a not-shown raising and loweringmeans. The spin chuck 10 is configured to receive the wafer W from acarrier arm (not shown) being a carrier unit moved to a position abovethe spin chuck 10, which is movable in a horizontal X-Y direction and avertical Z-direction and horizontally rotatable, hold the wafer Wthereon by suction, and pass the wafer W to the carrier arm raised andmoved to the position above the spin chuck 10 after a later-describedtreatment for a coating film is finished. Note that the carrier arm iscontrolled by the controller 60.

The heating means 20 is composed of a hot plate incorporating a heater20 a disposed in a heating unit 200 located outside a coating unit 100in which the spin chuck 10 and the cup 50 are disposed, and connected toa temperature adjuster 21 that is a temperature adjusting means. Theheating means 20 is configured to be set a predetermined temperature,that is, a temperature to adjust etching conditions, for example, 150°C. and a temperature to cure (bake) the coating film, for example, 160°C. by the temperature adjuster 21 being controlled based on the controlsignal from the controller 60.

In this case, the etching conditions can be appropriately selected fromthe relation between the etching amount and heating time (etching time).For example, when the solvent (dibutyl ether) for the coating solution(SOG) was discharged (dropped, supplied) to a central position of thewafer W for 10 seconds at 1 cc/sec, and the relation between the etchingamount (nm) and the heating time (sec) under a condition of a heatingtemperature of 150° C. was evaluated, the result shown in FIG. 5 wasobtained. As can be seen from the evaluation result, if the heating timeis long, etching no longer proceeds, whereas if the heating time isshort, complete peeling occurs. The heating time is selected based onthe evaluation result. For example, when a heating time of 120 (sec) isselected, the etching amount is 120 (nm), whereas when a heating time of210 (sec) is selected, the etching amount is about 50 (nm).

The control of the etching amount can be conducted by the heatingconditions such as the heating temperature, the heating time and so on,by the solvent conditions of the discharge amount (the drop amount, thesupply amount), the discharge time and so on of the solvent, or by acombination of both the heating conditions and the solvent conditions.

The cooling means 22 is composed of a cooling plate incorporating acoolant pipe 22 a disposed in a cooling unit 300 located under theheating unit 200, and connected to a cooling temperature adjuster 23that is a cooling temperature adjusting means. The cooling means 22 isset to lower the temperature of the wafer W heated by the heating means20 to a predetermined temperature, for example, 23° C. by the coolingtemperature adjuster 23 being controlled based on the control signalfrom the controller 60. Note that the cooling means 22 may be providedbeside the heating means 20.

A carry-in/out port 400 for the wafer W is provided at the side of eachof the coating unit 100, the heating unit 200 and the cooling unit 300,and can be opened/closed by a shutter 500 which is raised and lowered bya not-shown raising and lowering mechanism. Further, a not-shown carrierarm controlled by the controller 60 can deliver the wafer W between thecoating unit 100, the heating unit 200 and the cooling unit 300.

On the other hand, the coating solution supply nozzle 30 is connected toa coating solution supply source 32 via a coating solution supply pipe31 provided with an open/close valve V1. Besides, the solvent supplynozzle 40 is disposed adjacent to the coating solution supply nozzle 30and connected to a solvent supply source 42 via a solvent solutionsupply pipe 41 provided with an open/close valve V2. Note that atemperature adjuster 80 that is a temperature adjusting means foradjusting the temperature of the coating solution and the solvent to apredetermined temperature, for example, 20° C. to 50° C. is providedalong the coating solution supply pipe 31 and the solvent supply pipe41. The coating solution supply nozzle 30 and the solvent supply nozzle40 are formed to be able to move, by means of a nozzle moving mechanism70, to a position above a central position of the spin chuck 10 and to awaiting position outside the cup 50. In this case, the nozzle movingmechanism 70 moves the coating solution supply nozzle 30 and the solventsupply nozzle 40 to the position above the central position of the spinchuck 10 and to the waiting position outside the cup 50 based on thecontrol signal from the controller 60.

Next, the operational aspect of the substrate treatment apparatusaccording to the present invention configured as described above will bedescribed with reference to FIG. 1, FIGS. 2A to 2C, FIGS. 3A to 3F, andthe flowchart shown in FIG. 4.

First of all, an unprocessed wafer W is carried into the coating unit100 and delivered to the spin chuck 10 by the not-shown carrier arm. Thecarrier arm then retracts, and the outer cup 51 rises. In this state,the open/close valve V1 provided along the coating solution supply pipe31 is opened based on the control signal from the controller 60, and themotor 12 of the spin chuck 10 is driven. This allows the coatingsolution to be dropped (supplied) from the coating solution supplynozzle 30 onto the front surface of the wafer W rotating with therotation of the spin chuck 10 as shown in FIG. 3A to form a coating filmT of the coating solution with a level difference H on the front surfaceof the wafer W (see FIG. 2A) {first coating step: step S4-1}. After theformation of the coating film, the open/close valve V1 is closed basedon the control signal from the controller 60 and the motor 12 isstopped.

Next, the carrier arm receives the wafer W on the spin chuck 10 anddelivers the wafer W onto the hot plate 20 being the heating means inthe heating unit 200. Based on the control signal from the controller60, the temperature adjuster 21 operates to raise the temperature of theheater 20 a of the heating means 20 to, for example, 150° C. to heat thewafer W for a heating time selected in advance from FIG. 5 to adjust theetching condition. This evaporates a part of liquid in the coating filmT to slightly decrease the level difference in the coating film T asshown in FIG. 3B {first drying step: step S4-2}.

Next, the carrier arm receives the wafer W on the hot plate 20 anddelivers the wafer W onto the cooling plate 22 being the cooling meansin the cooling unit 300. Based on the control signal from the controller60, the cooling temperature adjuster 23 operates to set the temperatureof the coolant of the cooling means 22 to, for example, 23° C. to lowerthe temperature of the wafer W to 23° C. as shown in FIG. 3C {coolingstep: step S4-3}.

Next, the carrier arm receives the wafer W on the cooling plate 22 anddelivers the wafer W to the spin chuck 10 in the coating unit 100. Basedon the control signal from the controller 60, the solvent supply nozzle40 then moves to a position above the central portion of the wafer W,the open/close valve V2 provided along the solvent supply pipe 41 isopened, and the motor 12 of the spin chuck 10 is driven. This allows thesolvent to be dropped (supplied) from the solvent supply nozzle 40 ontothe front surface of the wafer W rotating with the rotation of the spinchuck 10 as shown in FIG. 3D to isotropically etch the coating film T(see FIG. 2B) {etching step: step S4-4}. After the isotropic etchingwith the solvent, the solvent (etching solution) is shaken out.

After the etching treatment, based on the control signal from thecontroller 60, the open/close valve V2 is closed, while the coatingsolution supply nozzle 30 moves again to the position above the centralportion of the wafer W. In this state, the open/close valve V1 is openedbased on the control signal from the controller 60, the coating solutionis dropped (supplied) from the coating solution supply nozzle 30 ontothe front surface of the wafer W rotating with the rotation of the spinchuck 10 as shown in FIG. 3E to form a substantially flat coating film Twith a small level difference h within an allowable range on the frontsurface of the wafer W (see FIG. 2C) {second coating step: step S4-5}.

After the coating film is formed as described above, based on thecontrol signal from the controller 60, the open/close valve V1 isclosed, and the motor 12 is stopped. The carrier arm then receives thewafer W on the spin chuck 10 and delivers the wafer W onto the hot plate20 (heating means) in the heating unit 200. Based on the control signalfrom the controller 60, the temperature adjuster 21 operates to raisethe temperature of the heater 20 a to, for example, 160° C. to heat thewafer W to thereby cure (bake) the coating film as shown in FIG. 3F{second drying step: step S4-6}.

After the curing (baking) treatment of the coating film T is performedas described above, the outer cup 51 is lowered and the spin chuck 10 israised to pass the wafer W to the carrier arm which moves to theposition above the spin chuck 10, so that the wafer W is carried out bythe carrier arm from the substrate treatment apparatus.

While a case in which a flat coating film is formed on the front surfaceof the wafer W with projections and depressions through the firstcoating step, the first drying step, the cooling step, the etching step,the second coating step, and the second drying step has been describedin the above embodiment, the second coating step and the second dryingstep may be repeatedly performed in order to further decrease the leveldifference in the coating film T. More specifically, as shown in FIG. 6,the first coating step (step S6-1), the first drying step (step S6-2),the first cooling step (step S6-3), the etching step (step S6-4), thesecond coating step (step S6-5), the second drying step (step S6-6), andthe second cooling step (step S6-7) are performed as in the firstembodiment to form a coating film T with a level difference h smallerthan the level difference H in the initial coating film T, as shown inFIG. 7C, and thereafter the second coating step for the second time(step S6-8) and the second drying step for the second time (step S6-9)may be performed. This ensures that the coating films T are stacked anda coating film T with a level difference h0 smaller than the leveldifference h is formed.

In place of the second embodiment, the first coating step, the firstdrying step, the first cooling step, the etching step, the secondcoating step, the second drying step, and the second cooling step may berepeatedly performed a plurality of times. For example, as shown in FIG.8, the first coating step (step S8-1, see FIG. 9A), the first dryingstep (step S8-2), the first cooling step (step S8-3), the etching step(step S8-4, see FIG. 9B), the second coating step (step S8-5), thesecond drying step (step S8-6), and the second cooling step (step S8-7)are performed as in the first embodiment to form a coating film T with alevel difference h1 smaller than the level difference H in the initialcoating film T, as shown in FIG. 9C, and thereafter the first coatingstep for the second time (step S8-8) may be performed to form a coatingfilm T with a level difference h2 smaller than the level difference h1(see FIG. 9D), and then the first drying step for the second time (stepS8-9), the first cooling step for the second time (step S8-10), theetching step for the second time (step S8-11, see FIG. 9E), the secondcoating step for the second time (step S8-12), and the second dryingstep for the second time (step S8-13) may be performed. This ensuresthat the coating films T are stacked and a coating film T with a leveldifference h3 further smaller than the level difference h2 is formed(see FIG. 9F).

Note that while a case in which the heating means 20 is disposed in theheating unit 200 outside the coating unit 100 has been described in theabove-described embodiments, the heating means may be composed of aheater 20 a embedded in the spin chuck 10 as shown in FIG. 10. Note thatin FIG. 10, other portions are the same as those shown in FIG. 1, andtherefore the same numbers are given to those same portions to omittheir description.

According to the substrate treatment apparatus configured as describedabove, a coating film can be formed on the wafer W as follows.

Namely, as shown in FIG. 11, an unprocessed wafer W is carried into thecup 50 and delivered to the spin chuck 10 by a not-shown carrier arm.The carrier arm then retracts, and the outer cup 50 rises. In thisstate, the open/close valve V1 provided along the coating solutionsupply pipe 31 is opened based on the control signal from the controller60, and the motor 12 of the spin chuck 10 is driven. This allows thecoating solution to be dropped (supplied) from the coating solutionsupply nozzle 30 onto the front surface of the wafer W rotating with therotation of the spin chuck 10 as shown in FIG. 11A to form a coatingfilm T of the coating solution with a level difference H on the frontsurface of the wafer W (see FIG. 2A) {first coating step}.

After the formation of the coating film, the open/close valve V1 isclosed based on the control signal from the controller 60 and the motor12 is stopped. Next, based on the control signal from the controller 60,the temperature adjuster 21 operates to raise the temperature of theheater 20 a being a heating means to, for example, 150° C. to heat thewafer W for a heating time selected in advance from FIG. 5 to adjust theetching condition. This evaporates a part of liquid in the coating filmT to slightly decrease the level difference in the coating film T asshown in FIG. 11B {first drying step}. After the first drying step, thewafer W is cooled to, for example, 23° C. {first cooling step}.

Based on the control signal from the controller 60, the solvent supplynozzle 40 then moves to a position above the central portion of thewafer W, the open/close valve V2 provided along the solvent supply pipe41 is opened, and the motor 12 of the spin chuck 10 is driven. Thisallows the solvent to be dropped (supplied) from the solvent supplynozzle 40 onto the front surface of the wafer W rotating with therotation of the spin chuck 10 as shown in FIG. 11C to isotropically etchthe coating film T (see FIG. 2B) {etching step}.

After the etching treatment, based on the control signal from thecontroller 60, the open/close valve V2 is closed, while the coatingsolution supply nozzle 30 moves again to the position above the centralportion of the wafer W. In this state, the open/close valve V1 is openedbased on the control signal from the controller 60, the coating solutionis dropped (supplied) from the coating solution supply nozzle 30 ontothe front surface of the wafer W rotating with the rotation of the spinchuck 10 as shown in FIG. 11D to form a substantially flat coating filmT with a small level difference h within an allowable range on the frontsurface of the wafer W (see FIG. 2C) {second coating step}.

After the coating film is formed as described above, based on thecontrol signal from the controller 60, the open/close valve V1 isclosed, and the motor 12 is stopped. Based on the control signal fromthe controller 60, the temperature adjuster 21 then operates to raisethe temperature of the heater 20 a to, for example, 160° C. to heat thewafer W to thereby cure (bake) the coating film as shown in FIG. 11E{second drying step}.

After the curing (baking) treatment of the coating film T is performedas described above, the outer cup 51 is lowered and the spin chuck 10 israised to pass the wafer W to the carrier arm which moves to theposition above the spin chuck 10, so that the wafer W is carried out bythe carrier arm from the substrate treatment apparatus.

While a case in which a flat coating film is formed on the front surfaceof the wafer W with projections and depressions through the firstcoating step, the first drying step, the first cooling step, the etchingstep, the second coating step, and the second drying step has beendescribed in the above embodiment, the second coating step and thesecond drying step may be repeatedly performed in order to furtherdecrease the level difference in the coating film T as in the abovedescription. Alternatively, the first coating step, the first dryingstep, the first cooling step, the etching step, the second coating step,the second drying step, and the second cooling step may be repeatedlyperformed a plurality of times.

While a case in which the etching solution for etching the coating filmis a solvent for SOG, such as dibutyl ether has been described, etchingsolutions other than the solvent for SOG, for example, a hydrofluoricacid solution such as HF, BHF or the like, an acid solution such ashydrochloric acid, sulfuric acid or the like, or an alkaline solutionsuch as NaOH, KOH or the like can be used depending on the conditions ofthe film thickness and so on of SOG in the present invention.

Next, an example of a substrate processing system employing a substratetreatment apparatus capable of treatment using different etchingsolutions will be described.

The primary part of the substrate processing system is composed of, asshown in FIG. 12A, a cassette station 1 which functions as a carry-inportion and a carry-out portion for carrying-in/out a plurality of, forexample, 25 wafers W per wafer cassette C as a unit from/to the outsideto/from the system and carrying-in/out the wafers W from/to the wafercassette C; a processing station 2 for performing formation of a coatingfilm T, etching treatment and the like on the wafer W; and an interfacestation 3 provided between the cassette station 1 and the processingstation 2 for transferring the wafer W.

The interface station 3 is configured such that, as shown in FIG. 12A, aplurality of, for example, up to four wafer cassettes C are mounted on acassette mounting table 1 a in a line along a horizontal X-directionwith the respective wafer ports facing toward the processing station 2,and a pair of tweezers 4 for wafer carriage, which is movable in acassette-arrangement direction (an X-direction) and in awafer-arrangement direction of the wafers W housed in the wafer cassetteC (a Z-direction), performs selective carriage for each of the wafercassettes. The pair of tweezers 4 for wafer carriage is configured to berotatable in a θ-direction and can deliver the wafer W to alater-described transfer unit (TRS1, TRS2) included in a multi-tiredunit section in a first unit group G1 on the processing station 2 side.

The processing station 2 comprises, as shown in FIG. 12A, two coatingunits 100A and 100B each for forming a coating film of SOG on the waferW, three etching units composed of a hydrofluoric acid solution etchingunit 600A, an acid solution etching unit 600B, and an alkaline solutionetching unit 600C, the first unit group G1 disposed on the interfacestation 3 side in the processing station 2, a second unit group G2disposed almost at central portion in the processing station 2, a firstcarrier arm 5A disposed between the coating units 100A and 100B, thefirst unit group G1, the second unit group G2, and a later-describedbuffer unit 700 to deliver the wafer W between the coating units 100Aand 100B, the first unit group G1, the second unit group G2, and thebuffer unit 700, and a second carrier unit 5B disposed between thesecond unit group G2, the hydrofluoric acid solution etching unit 600A,the acid solution etching unit 600B, and the alkaline solution etchingunit 600C to deliver the wafer W between the second unit group G2, thehydrofluoric acid solution etching unit 600A, the acid solution etchingunit 600B, and the alkaline solution etching unit 600C. Note that thebuffer unit 700 is formed to be able to house a plurality of wafers Wtherein.

In the first unit group G1, as shown in FIG. 12B, a first to a fourthheating unit (HP1 to HP4), the first and second transfer units (TRS1,TRS2), and a first and a second cooling unit (COL1, COL2) are stacked inorder from the upper side to the lower side.

In the second unit group G2, as shown in FIG. 12C, a fifth to a seventhheating unit (HP5 to HP7), a third and a fourth transfer unit (TRS3,TRS4), and a third and a fourth cooling unit (COL3, COL4) are stacked inorder from the upper side to the lower side.

In the substrate processing system configured as described above, thefirst and second coating units 100A and 100B are configured similarly tothe coating unit 100 in the first embodiment, and therefore theirdescription will be omitted here. Further, the first to seventh heatingunits HP1 to HP7 and the first to fourth cooling units COL1 to COL 4 arealso configured similarly to the heating unit 200 and the cooling unit300 in the first embodiment, respectively.

On the other hand, the hydrofluoric acid solution etching unit 600A, theacid solution etching unit 600B, and the alkaline solution etching unit600C are similarly configured except that those etching solutions aredifferent from each other. Hereinafter, the hydrofluoric acid solutionetching unit 600A will be described as a representative.

The hydrofluoric acid solution etching unit 600A comprises, as shown inFIG. 13, a spin chuck 10A that is a rotating and holding means forholding and horizontally rotating the wafer W, an etching solutionsupply nozzle 6 for dropping (supplying) a hydrofluoric acid solutionthat is the etching solution onto the front surface of the wafer W, acleaning solution supply nozzle 7 for supplying a cleaning solution forsuppressing (stopping) the etching, for example, pure water onto thewafer W, and a drying gas supply nozzle 8 for supplying (jetting) adrying gas, for example, a nitrogen (N₂) gas or clean air to the waferW.

The spin chuck 10A is housed in a cup 50A composed of an outer cup 51Acapable of rising and lowering and an inner cup 52A, and coupled to amotor 12A via a rotation axis 11A passing through a bottom portion 53Aof the inner cup 52A in a manner to be able to rise and lower. The motor12A rotates at a predetermined number of rotations based on a controlsignal from a controller 60A that is a control means. The spin chuck 10Ais also configured to be able to rise and lower by means of a not-shownraising and lowering means. The spin chuck 10A is configured to receivethe wafer W from the first carrier arm 5A being a carrier unit moved toa position above the spin chuck 10A, which is movable in a horizontalX-Y direction and a vertical Z-direction and horizontally rotatable,hold the wafer W thereon by suction, and pass the wafer W to the firstcarrier arm 5A raised and moved to the position above the spin chuck 10Aafter a later-described coating film treatment is finished. Note thatthe first carrier arm 5A and the second carrier arm 5B are controlled bythe controller 60A.

The etching supply nozzle 6 is connected via an etching solution supplypipe 6 a to a hydrofluoric acid solution tank 6 b storing an etchingsolution (hydrofluoric acid solution) that is the etching solutionsupply source. The cleaning solution supply nozzle 7 is connected via apure water supply pipe 7 a to a pure water tank 7 b storing pure waterthat is a cleaning solution supply source used also for a dilutedhydrofluoric acid solution. In this case, the etching solution supplypipe 6 a is provided with a pump P1, a flow rate control valve FV1, anda switching valve CV from the hydrofluoric acid solution tank 6 b side.Further, the pure water supply pipe 7 a is provided with a pump P2 and aflow rate control valve FV2 from the pure water tank 7 b side, and abranch pipe 7 c branching from the secondary side of the flow ratecontrol valve FV2 is connected to the switching valve CV. The flow ratecontrol valve FV1, the flow rate control valve FV2 and the switchingvalve CV constitute a concentration adjusting means 90 for thehydrofluoric acid solution. More specifically, the flow rate controlvalve FV1, the flow rate control valve FV2 and the switching valve CVare controlled by the controller 60A so that based on the control signalpreviously stored in the controller 60A, the hydrofluoric acid solutionadjusted by the flow rate control valve FV1 and the pure water adjustedby the flow rate control valve FV2 can be mixed to obtain a hydrofluoricacid solution with a predetermined concentration.

The etching solution supply pipe 6 a is provided with a temperatureadjuster 80 that is a temperature control means for adjusting thetemperature of the etching solution to a predetermined temperature, forexample, 20° C. to 50° C. The temperature adjuster 80 is controlled bythe control signal from the controller 60A to adjust the temperature ofthe etching solution to a predetermined temperature, for example, 20° C.to 50° C. depending on the conditions of the film thickness and so on ofthe coating film T.

The drying gas supply nozzle 8 is connected via a drying gas supply pipe8 a provided with an open/close valve V3 to a drying gas supply source,for example, a N2 gas supply source 8 b.

The etching solution supply nozzle 6 and the cleaning solution supplynozzle 7 are configured to be able to move by means of a nozzle movingmechanism 70A to a position above a central position of the spin chuck10A and to a waiting position outside the cup 50A. The drying gas supplynozzle 8 is also configured to be able to move by means of a nozzlemoving mechanism 70B to a position above a central position of the spinchuck 10A and to a waiting position outside the cup 50A. Note that thedrying gas supply nozzle 8 is preferably inclined to supply (jet) the N2gas from the center of the wafer toward the peripheral side. Further,the drying gas supply nozzle 8 preferably supplies (jets) the N2 gaswhile scanning from a position above the center of the wafer W to aposition above the periphery. In this case, the nozzle moving mechanisms70A and 70B move the etching solution supply nozzle 6 and the cleaningsolution supply nozzle 7, and the drying gas supply nozzle 8 to theposition above the central position of the spin chuck 10A and to thewaiting positions outside the cup 50A based on the control signal fromthe controller 60A, respectively.

Note that the acid solution etching unit 600B and the alkaline solutionetching unit 600C are configured similarly to the hydrofluoric acidsolution etching unit 600A except that those etching solutions aredifferent, that is, the etching solution tank connected to the etchingsolution supply nozzle 6 is an acid solution tank or an alkalinesolution tank in replace of the hydrofluoric acid solution tank 6 b.

Next, a method of forming the coating film T in the substrate processingsystem will be described with reference to FIGS. 2A to 2C, FIG. 5, andFIGS. 12A to 12C through FIG. 15.

<In the Case of Etching with the Solvent for the Coating Film>

First of all, in the cassette station 1, the pair of tweezers 4 forwafer carriage accesses the cassette C housing unprocessed wafers W onthe cassette mounting table 1 a and takes out one wafer W from thecassette C (step S14-1). After taking out the wafer W from the cassetteC, the pair of tweezers 4 for wafer carriage delivers the wafer W to amounting table (not shown) in the first transfer unit TRS1 disposed inthe first unit group G1 on the processing station 2 side (step S14-2).The first carrier arm 5A then receives the wafer W from the firsttransfer unit TRS1 and delivers the wafer W onto the cooling plate (notshown) in the first cooling unit COL1 disposed in the first unit groupG1 to lower the temperature of the wafer W to 23° C. {pre-treatmentcooling step: step S14-3}.

The first carrier arm 5A then receives the wafer W on the cooling platein the first cooling unit COL1 and delivers the wafer W onto the spinchuck 10 in the first coating unit 100A. Thereafter, the coatingsolution is dropped (supplied) from the coating solution supply nozzle30 onto the front surface of the wafer W rotating with the rotation ofthe spin chuck 10 as shown in FIG. 3A to form a coating film T with alevel difference H on the front surface of the wafer W as in the firstembodiment (see FIG. 2A) {first coating step: step S14-4}.

The first carrier arm 5A then receives the wafer W on the spin chuck 10and delivers the wafer W onto the hot plate (not shown) in the first orsecond heating unit HP1 or HP2 in the first unit group G1. The wafer Wis then heated for a heating time selected in advance from FIG. 5 toadjust the etching condition. This evaporates a part of liquid in thecoating film T to slightly decrease the level difference in the coatingfilm T as shown in FIG. 3B {first drying step: step S14-5}.

The first carrier arm 5A then receives the wafer W on the hot plate inthe first or second heating unit HP1 or HP2 and delivers the wafer Wonto the cooling plate in the first or second cooling unit COL1 or COL2disposed in the first unit group G1 to lower the temperature of thewafer W to 23° C. {first cooling step: step S14-6}.

The first carrier arm 5A then receives the wafer W on the cooling platein the first or second cooling unit COL1 or COL2 and delivers the waferW onto the spin chuck 10 in the second coating unit 100B. Thereafter,the solvent is dropped (supplied) from the solvent supply nozzle 40 ontothe front surface of the wafer W rotating with the rotation of the spinchuck 10 as shown in FIG. 3D to isotropically etch the coating film T asin the first embodiment (see FIG. 2B) {etching step: step S14-7}. Afterthe isotropic etching with the solvent, the solvent (etching solution)is shaken out.

After the etching treatment, the coating solution is dropped (supplied)from the coating solution supply nozzle 30 onto the front surface of thewafer W rotating with the rotation of the spin chuck 10 as shown in FIG.3E to form a substantially flat coating film T with a small leveldifference h within an allowable range on the front surface of the waferW as in the first embodiment (see FIG. 2C) {second coating step: stepS14-8}.

After the coating film is formed as described above, the first carrierarm 5A then receives the wafer W on the spin chuck 10 and delivers thewafer W onto the hot plate (not shown) in the third or fourth heatingunit HP3 or HP4 disposed in the first unit group G1. The coating film iscured (baked) as shown in FIG. 3F {second drying step: step S14-9}.

After the curing (baking) treatment of the coating film T is performedas described above, the first carrier arm 5A receives the wafer W on thehot plate in the third or fourth heating unit HP3 or HP4 and deliversthe wafer W onto the cooling plate in the second cooling unit COL2 tolower the temperature of the wafer W to 23° C. {second cooling step:step S14-10}.

The first carrier arm 5A then receives the wafer W on the cooling platein the second cooling unit COL2 and delivers the wafer W onto themounting table (not shown) in the second transfer unit TRS2 (stepS14-11). The pair of tweezers 4 for wafer carriage then receives thewafer W on the mounting table in the second transfer unit TRS2 andhouses (carries) the wafer W into the cassette C on the cassettemounting table 1 a to end the processing (step S14-12).

Note that while a case in which a flat coating film is formed on thefront surface of the wafer W with projections and depressions throughthe first coating step, the first drying step, the first cooling step,the etching step, the second coating step, the second drying step, andthe second cooling step has been described in the above description, thesecond coating step and the second drying step may be repeatedlyperformed in order to further decrease the level difference in thecoating film T. Alternatively, the first coating step, the first dryingstep, the first cooling step, the etching step, the second coating step,the second drying step, and the second cooling step may be repeatedlyperformed a plurality of times.

Further, when the first coating step, the first drying step, the firstcooling step, the etching step, the second coating step, the seconddrying step, and the second cooling step are repeatedly performed aplurality of times, the wafer W for which treatments for the first timehave been finished is not returned to the cassette station 1, but thewafers W on the mounting table in the second transfer unit TRS2 aretemporarily housed in the buffer unit 700 in sequence by the firstcarrier arm 5A, so that after the first treatment for the first time forthe last wafer W in a lot is finished, treatments for the second timefor the wafers W sequentially carried out of the buffer unit 700 by thefirst carrier arm 5A are performed.

Besides, while a case in which the supply nozzle 40 for the solventbeing the etching solution is disposed in each of the coating units 100Aand 100B so that the film forming treatment and the etching treatment ofthe coating film T are performed in each of the coating units 100A and100B has been described in the above-described embodiments, a dedicatedetching unit comprising a solvent supply nozzle may be separatelyprovided to perform etching treatment separately from the coating units100A and 100B. Accordingly, when such process is performed, the solventsupply nozzle 40 may not be provided in each of the coating units 100Aand 100B.

<In the Case of Etching with Hydrofluoric Acid>

First of all, in the cassette station 1, the pair of tweezers 4 forwafer carriage accesses the cassette C housing unprocessed wafers W onthe cassette mounting table 1 a and takes out one wafer W from thecassette C (step S15-1). After taking out the wafer W from the cassetteC, the pair of tweezers 4 for wafer carriage delivers the wafer W to themounting table (not shown) in the first transfer unit TRS1 disposed inthe first unit group G1 on the processing station 2 side (step S15-2).The first carrier arm 5A then receives the wafer W from the firsttransfer unit TRS1 and delivers the wafer W onto the cooling plate (notshown) in the first cooling unit COL1 disposed in the first unit groupG1 to lower the temperature of the wafer W to 23° C. {pre-treatmentcooling step: step S15-3}.

The first carrier arm 5A then receives the wafer W on the cooling platein the first cooling unit COL1 and delivers the wafer W onto the spinchuck 10 in the first coating unit 100A. Thereafter, the coatingsolution is dropped (supplied) from the coating solution supply nozzle30 onto the front surface of the wafer W rotating with the rotation ofthe spin chuck 10 as shown in FIG. 3A to form a coating film T with alevel difference H on the front surface of the wafer W as in the firstembodiment (see FIG. 2A) {first coating step: step S15-4}.

The first carrier arm 5A then receives the wafer W on the spin chuck 10and delivers the wafer W onto the hot plate (not shown) in the first,second, or third heating unit HP1, HP2, or HP3 in the first unit groupG1. The wafer W is heated for a heating time selected in advance fromFIG. 5 to adjust the etching condition. This evaporates a part of liquidin the coating film T to slightly decrease the level difference in thecoating film T {first drying step: step S15-5}.

The first carrier arm 5A then receives the wafer W on the hot plate inthe first, second, or third heating unit HP1, HP2, or HP3 and deliversthe wafer W onto the cooling plate (not shown) in the second coolingunit COL2 disposed in the first unit group G1 to lower the temperatureof the wafer W to 23° C. {first cooling step: step S15-6}.

The first carrier arm 5A then receives the wafer W on the cooling platein the second cooling unit COL2 and delivers the wafer W onto themounting table (not shown) in the third transfer unit TRS3 disposed inthe second unit group G2. The second carrier arm 5B then receives thewafer W on the mounting table in the third transfer unit TRS3 anddelivers the wafer W on the spin chuck 10A in the hydrofluoric acidsolution etching unit 600A. Thereafter, the hydrofluoric acid solutionis dropped (supplied) being the etching solution from the etchingsolution supply nozzle 6 onto the front surface of the wafer W rotatingwith the rotation of the spin chuck 10A to isotropically etch thecoating film T (see FIG. 2B) {hydrofluoric acid solution etching step:step S15-7}. In this event, pure water is supplied from the cleaningsolution supply nozzle 7 to suppress (stop) the etching. After theisotropic etching with the hydrofluoric acid solution, the hydrofluoricacid solution (etching solution) is shaken out {shaking-out drying step:step S15-8}. In this event, the centrifugal force caused by the rotationof the spin chuck 10A driven by the motor 12 and the wafer W is used toremove the hydrofluoric acid solution served for the etching, and thedrying gas, for example, a N₂ gas is supplied (jetted) from the dryinggas supply nozzle 8, which horizontally scans from the position abovethe center of the wafer toward the peripheral portion, onto the frontsurface of the wafer W to blow the hydrofluoric acid solution served foretching to the outside to thereby remove it.

After the etching treatment, the second carrier arm 5B receives thewafer W on the spin chuck 10A in the hydrofluoric acid solution etchingunit 600A and delivers the wafer W onto, for example, the mounting table(not shown) in the fourth transfer unit TRS4 disposed in the second unitgroup G2. The second carrier arm 5B then receives the wafer W on themounting table in the fourth transfer unit TRS4 and delivers the wafer Won the cooling plate (not shown) in the third or fourth cooling unitCOL3 or COL4 disposed in the second unit group G2 to lower thetemperature of the wafer W, which will be subjected to coatingtreatment, to 23° C. {pre-treatment cooling step: step S15-9}.

The first carrier arm 5A then receives the wafer W on the cooling platein the third or fourth cooling unit COL3 or COL4 and delivers the waferW onto the spin chuck 10 in the second coating unit 100B. Thereafter thecoating solution is dropped (supplied) from the coating solution supplynozzle 30 onto the front surface of the wafer W rotating with therotation of the spin chuck 10 to form an almost flat coating film T witha small level difference h within an allowable range on the frontsurface of the wafer W (see FIG. 2C) {second coating step: step S15-10}.

After the coating film is formed as described above, the first carrierarm 5A receives the wafer W on the spin chuck 10 and delivers the waferW onto the hot plate (not shown) in the fifth, sixth, or seventh heatingunit HP5, HP6, or HP7 disposed in the second unit group G2. The coatingfilm is then cured (baked) {second drying step: step S15-11}.

After the curing (baking) treatment of the coating film T is performedas described above, the first carrier arm 5A receives the wafer W on thehot plate in the fifth, sixth, or seventh heating unit HP5, HP6, or HP7and delivers the wafer W onto the cooling plate (not shown) in thesecond cooling unit COL2 in the first unit group G1 to lower thetemperature of the wafer W to 23° C. {second cooling step: step S15-12}.

The first carrier arm 5A then receives the wafer W on the cooling platein the second cooling unit COL2 and delivers the wafer W onto themounting table (not shown) in the second transfer unit TRS2 (stepS15-13). The pair of tweezers 4 for wafer carriage then receives thewafer on the mounting table in the second transfer unit TRS2 and housesthe wafer W into the cassette C on the cassette mounting table 1 a toend the processing (step S15-14).

While a case in which a flat coating film is formed on the front surfaceof the wafer W with projections and depressions through the firstcoating step, the first drying step, the first cooling step, thehydrofluoric acid solution etching step, the second coating step, thesecond drying step, and the second cooling step has been described inthe above description, the second coating step and the second dryingstep may be repeatedly performed as in the above description in order tofurther decrease the level difference in the coating film T.Alternatively, the first coating step, the first drying step, the firstcooling step, the hydrofluoric acid solution etching step, the secondcoating step, the second drying step, and the second cooling step may berepeatedly performed a plurality of times.

Further, when the first coating step, the first drying step, the firstcooling step, the hydrofluoric acid solution etching step, the secondcoating step, the second drying step, and the second cooling step arerepeatedly performed a plurality of times, the wafer W for whichtreatments for the first time have been finished is not returned to thecassette station 1, but the wafers W on the mounting table in the secondtransfer unit TRS2 are temporarily housed in the buffer unit 700 insequence by the first carrier arm 5A, so that after the treatment forthe first time in the first treatment unit, for example, the coolingunit, for the last wafer W in a lot is finished, treatments for thesecond time for the wafers W sequentially carried out of the buffer unit700 by the first carrier arm 5A are performed.

Note that while a case in which the etching solution is the hydrofluoricacid solution has been described in the above description, if an acidsolution or an alkaline solution is used in place of the hydrofluoricacid solution to perform etching treatment, the wafer W having thecoating film T formed thereon can be carried to the acid solutionetching unit 600B or the alkaline solution etching unit 600C in place ofthe carriage flow to the hydrofluoric acid solution etching unit 600A.

According to the present invention, it is also possible that when thetreatments are repeatedly performed a plurality of times, for example,the treatments can be performed with the etching conditions beingselectively changed according to the condition of the SOG filmthickness, such that the etching for the first time is performed usingthe hydrofluoric acid solution and the etching for the second time isperformed using the acid solution or the alkaline solution, or theetching for the first time is performed using the alkaline solution andthe etching for the second time is performed using the acid solution orthe like, in addition to the case in which the etching conditions arechanged by the etching time.

Note that while a case in which the coating solution is the SOG solutionhas been described in the above embodiments, the film formationtechnology according to the present invention is also applicable to thecoating solution other than the SOG solution, such as a resist, and isalso applicable to a substrate other than the wafer W, such as an LCDsubstrate as a matter of course.

What is claimed is:
 1. A substrate treatment apparatus for supplying acoating solution to a substrate with projections and depressions on afront surface thereof to form a coating film on the front surface of thesubstrate, comprising: a cassette station which stores a plurality ofsubstrates; and a processing station which receives said substrates fromthe cassette station disposed outside the processing station, saidprocessing station including, a coating unit including, a holder whichholds respective ones of the substrates to be horizontally rotatable, acoating solution supply nozzle configured to supply the coatingsolution, a glass-forming compound to the substrate held by said holdingmeans, an etching solution supply nozzle configured to supply an etchingsolution for etching the coating film formed on the substrate held byholder, a heater which heats the substrate, and a temperature adjustingdevice which adjusts the temperature of said heater, a buffer unitdisposed inside the processing station, separate from the cassettestation, separate from the coating unit, and temporarily holds thesubstrate inside the processing station, a transfer device within theprocessing station configured to transfer the substrate directly fromthe coating unit to the buffer unit, and a controller configured toprovide rotation control of said holder, supply control of said coatingsolution supply nozzle and etching solution supply nozzle, andtemperature control of said temperature adjusting means, wherein saidcontroller comprises a processor programmed to provide control signalsto the coating unit and the buffer unit which execute a first coatingstep of supplying the coating solution including the glass-formingcompound to the substrate rotated by said holder to form a first spin onglass coating film on the front surface of the substrate, thereafter astep of heating the substrate having the first spin on glass coatingfilm formed thereon to adjust an etching condition of the first spin onglass coating film, a step of supplying the etching solution to thesubstrate to etch the first spin on glass coating film, thereafter asecond coating step of supplying the coating solution including theglass-forming compound to the substrate to form a flat second spin onglass coating film on the front surface of the substrate, and then astep of heating the substrate to cure the second spin on glass coatingfilm, and wherein the controller is programmed to provide controlsignals to provide control signals to the coating unit and the bufferunit which control an order of processing such that, when said firstcoating step, said first heating step, said etching step, said secondcoating step, and said second heating step are repeatedly performed, aplurality of the substrates for which treatments for a first time havebeen finished are temporarily housed in the buffer unit in sequence, andafter said first coating step for a last substrate in a lot is finished,treatments for a second time for the substrates are sequentially carriedout.
 2. The substrate treatment apparatus as set forth in claim 1,wherein said heater is embedded in said holder.
 3. The substratetreatment apparatus as set forth in claim 1, further comprising: acooling device which cools the substrate.
 4. The substrate treatmentapparatus as set forth in claim 1, wherein the etching solution is oneof a solvent for the coating solution, a hydrofluoric acid solution, anacid solution and an alkaline solution.
 5. The substrate treatmentapparatus as set forth in claim 1, wherein the etching solution supplynozzle and the coating solution supply nozzle are attached together andmoveable as a unit.
 6. The substrate treatment apparatus as set forth inclaim 1, wherein said controller adjust a heating time during the stepof heating to adjust the etching conditions of the coating film.
 7. Asubstrate treatment apparatus for supplying a coating solution to asubstrate with projections and depressions on a front surface thereof toform a coating film on the front surface of the substrate, comprising: acoating unit which forms the coating film on the front surface of thesubstrate; an etching unit which etches the coating film formed on thesubstrate; a heating unit having a heating unit which heats thesubstrate; a temperature adjusting unit which adjusts the temperature ofsaid heating means; a cooling unit having a cooling unit which cools thesubstrate; a buffer unit which holds and processes the substrate; acarrier unit configured to carry the substrate directly between thebuffer unit and one of said coating unit, etching unit, heating unit,and cooling unit; and a control unit configured to control said coating,etching and heating units, said temperature adjusting unit, and saidbuffer unit, wherein said coating unit comprises a holding mechanismwhich holds the substrate to be horizontally rotatable, and a coatingsolution supply nozzle which supplies, for the coating solution, aglass-forming compound to the substrate held by said holding mechanism,wherein said etching unit comprises a holding mechanism which holds thesubstrate to be horizontally rotatable, and an etching solution supplynozzle which supplies an etching solution for etching the coating filmformed on the substrate, wherein said control unit comprises a processorprogrammed to provide control signals which execute a step of supplyingthe coating solution including the glass-forming compound to thesubstrate rotated by said holding means of said coating unit to form afirst spin on glass coating film on the front surface of the substrate,a step of heating the substrate having the first spin on glass coatingfilm formed thereon to adjust an etching condition of the first spin onglass coating film, a step of supplying the etching solution to thesubstrate to etch the first spin on glass coating film, a subsequentstep of supplying the coating solution including the glass-formingcompound to the substrate to form a flat second spin on glass coatingfilm on the front surface of the substrate, and then a step of heatingthe substrate to cure the second spin on glass coating film, and whereinthe control unit is programmed to provide control signals to providecontrol signals to the coating unit and the buffer unit which control anorder of processing such that, when said first coating step, said firstheating step, said etching step, said second coating step, and saidsecond heating step are repeatedly performed, a plurality of thesubstrates for which treatments for a first time have been finished aretemporarily housed in the buffer unit in sequence, and after said firstcoating step for a last substrate in a lot is finished, treatments for asecond time for the substrates are sequentially carried out.
 8. Thesubstrate treatment apparatus as set forth in claim 7, wherein saidetching unit has a cleaning solution supply nozzle for supplying acleaning solution for suppressing etching to the substrate.
 9. Thesubstrate treatment apparatus as set forth in claim 7, wherein saidetching unit has a drying gas supply nozzle for supplying a drying gasto the substrate.
 10. The substrate treatment apparatus as set forth inclaim 7, wherein said etching unit is composed of a plurality of unitscapable of supplying different kinds of etching solutions different fromeach other so that the etching unit selected according to a condition ofthe film thickness or the like of the coating film is usable.
 11. Thesubstrate treatment apparatus as set forth in claim 7, wherein saidetching unit has a temperature adjusting means for adjusting thetemperature of the etching solution to a predetermined temperature, saidtemperature adjusting means being provided along a supply pipeconnecting an etching solution supply source and said etching solutionsupply nozzle.
 12. The substrate treatment apparatus as set forth inclaim 7, wherein said etching unit has a concentration adjusting meansfor adjusting the concentration of the etching solution to apredetermined concentration.
 13. The substrate treatment apparatus asset forth in claim 7, wherein said coating unit has an etching solutionsupply nozzle for supplying an etching solution for etching the coatingfilm formed on the substrate.
 14. The substrate treatment apparatus asset forth in claim 7, wherein the etching solution supply nozzle and thecoating solution supply nozzle are attached together and moveable as aunit.
 15. The substrate treatment apparatus as set forth in claim 7,wherein said control unit is programmed to provide control signals whichadjust a heating time during the step of heating to adjust the etchingconditions of the coating film.
 16. A substrate treatment apparatus forsupplying a coating solution to a substrate with projections anddepressions on a front surface thereof to form a coating film on thefront surface of the substrate, comprising: a holder which holds thesubstrate to be horizontally rotatable; a coating solution supply nozzleconfigured to supply the coating solution, a glass-forming compound tothe substrate held by said holder; an etching solution supply nozzleconfigured to supply an etching solution for etching the coating filmformed on the substrate held by said holder; a heater which heats thesubstrate; a temperature adjusting device which adjusts the temperatureof said heater; and a controller configured to provide rotation controlof said holder, supply control of said coating solution supply nozzleand etching solution supply nozzle, and temperature control of saidtemperature adjusting device, wherein said controller comprises aprocessor programmed to provide control signals which execute a step ofsupplying the coating solution including the glass-forming compound tothe substrate rotated by said holder to form a first spin on glasscoating film on the front surface of the substrate, thereafter a step ofheating the substrate having the first spin on glass coating film formedthereon to adjust an etching condition of the coating film, a step ofsupplying the etching solution to the substrate to etch the first spinon glass coating film, thereafter a subsequent step of supplying thecoating solution including the glass-forming compound to the substrateto form a flat second spin on glass coating film on the front surface ofthe substrate, and then a step of heating the substrate to cure thesecond spin on glass coating film, and wherein said controller isconfigured to adjust a heating time during the step of heating to adjustthe etching conditions of the first spin on glass coating film.
 17. Asubstrate treatment apparatus for supplying a coating solution to asubstrate with projections and depressions on a front surface thereof toform a coating film on the front surface of the substrate, comprising: acoating unit configured to form the coating film on the front surface ofthe substrate; an etching unit configured to etch the coating filmformed on the substrate; a heating unit having a heating unit whichheats the substrate; a temperature adjusting unit which adjusts thetemperature of said heating means; a cooling unit having a cooling unitwhich cools the substrate; a carrier unit which carries in/out thesubstrate between said coating unit, etching unit, heating unit, andcooling unit; and a control unit configured to control said coating,etching and heating units and said temperature adjusting unit, whereinsaid coating unit comprises a holding mechanism which holds thesubstrate to be horizontally rotatable, and a coating solution supplynozzle which supplies, for the coating solution, a glass-formingcompound to the substrate held by said holding mechanism, wherein saidetching unit comprises a holding mechanism which holds the substrate tobe horizontally rotatable, and an etching solution supply nozzle whichsupplies an etching solution for etching the coating film formed on thesubstrate, wherein said control unit comprises a processor programmed toprovide control signals which execute a step of supplying the coatingsolution including the glass-forming compound to the substrate rotatedby said holding means of said coating unit to form a first spin on glasscoating film on the front surface of the substrate, a step of heatingthe substrate having the first spin on glass coating film formed thereonto adjust an etching condition of the first spin on glass coating film,a step of supplying the etching solution to the substrate to etch thefirst spin on glass coating film, a subsequent step of supplying thecoating solution including the glass-forming compound to the substrateto form a flat second spin on glass coating film on the front surface ofthe substrate, and then a step of heating the substrate to cure thesecond spin on glass coating film, and wherein said control unit isprogrammed to provide control signals which adjust a heating time duringthe step of heating to adjust the etching conditions of the first spinon glass coating film.